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  • Overview
  • Specs
  • Coverage Rate
  • Cure
  • Application
  • More Options

E145 Polyamide Epoxy Block Filler | Concrete Block & Masonry Vertical Walls

E-145 Polyamide Epoxy Block Filler is a two component, high build modified Polyamide cured epoxy block filler formulated to seal, fill and level porous masonry block surfaces. Normally, 1-2 coats of E-145 Epoxy will also fill most small voids and crevices to provide a smooth, even surface for painting. Ideal for interior or exterior concrete block and masonry surfaces.

E-145 with the recommended topcoats, provides a system with excellent chemical and abrasion resistance as well as a system that withstands frequent cleanings. We offer several vertical wall options great for commercial and industrial projects including our 100% solids E100V Vertical Epoxy and our E555V Novolac Chemical Resistant Vertical Epoxy.

E-145 is an epoxy block filler is used to fill and seal block and masonry surfaces in Industrial, Institutions and Commercial settings.

PRIMER:  None needed

TOPCOAT: If needed, 100% solids E100V Vertical Epoxy or the E591 Wet Surface Epoxy and for chemical intense applications, our E555V Novolac Chemical Resistant Vertical Epoxyand for outdoor protectionE370P Hi-Gloss Vertical Polyurethane

Available in wide range of 13 colors in 1 gallon kits and special order 10 gallon kits.  COLOR CHART (not all available for E15M – see dropdown color selector above)in 1 gallon kit and 40 gallons (40 gallons ships in eight 5 gallon kits LTL Freight to commercial location only).  Available in a regular cure and fast set low temp cure to 25°F.

Where is the E145 Block Filler used?

  • Food Processing Plants
  • Warehouse
  • Manufacturing Facilities
  • Car Washes
  • Apartment
  • Garage
  • Residential
  • Dog Kennels
  • Stadiums
  • Arenas
  • Schools
  • Hospitals
  • Cafeterias
  • Locker Rooms
  • Laboratories
  • Supermarkets
  • Poultry Plants
  • Breweries
  • Chemical Processing Plants
  • Pulp and Paper Mills
  • Sewage and Waste Treatment Facilities

Why the E145 Block Filler Used?

  • Excellent Adhesion to Vertical Block and Masonry Surfaces
  • Excellent filling properties provide ideal “hold out”
  • High Build Apply to 11.5 mils DFT (dry film thickness) One Coat
  • Basecoat for high performing coating systems
  • Hard film with high impact
  • Abrasion Resistance
  • Easy to Apply
  • Much harder than latex & acrylic block fillers
  • Meets requirements for use in Food Processing Plants
  • Available in Off White

 

SPECIFICATIONS

Solids By Volume 54% +/-
VOC 2.83 lbs/ GL (339 GMs/ Liter) 
Finish Flat
Color Off White
Coverage per Gallon 75-150 Square Feet Per Gallon
Packaging 2 gallon 10 gallon (10 gallon ships LTL Freight only)
Mixing ratio 1:1
Shelf Life 12 months in unopened container
Dry Service Temperature 150ºF
Application Temperature 50ºF – 100ºF
Recoat Time 24-72 hours depending on thickness
Thinning None Usually Needed
Application Method Spray Brush or Roller
Clean Up SA-74 or S-74
Induction Time 30 minutes
Pot Life 6-8 hours @ 75F
Adhesion: Elcometer 106 ASTM D4541. Concrete 350 PSI (Concrete Fails), CMU Block: 325 PSI (CMU Block Fails)
Dry Heat Resistance ASTM D2485. Result: 170F
Pencil Hardness ASTM D3363. Result: H
Mixed Viscosity Stormer Viscometer: 5000 CPS

COVERAGE RATE

Coverage Per Gallon 75-150 Sq. Ft. Per Gallon

CURE SCHEDULE

RECOAT TIME

Temperature Tack Free Min Recoat Time Max Recoat Time
90ºF 1-2 Hours 12 Hours 36 Hours
75ºF 2-3 Hours 24 Hours 3 Days
50ºF 6-8 Hours 48 hours 4 days

APPLICATION TEMPERATURE:

50°-100°F with relative humidity below 90%.

MIXING AND APPLICATION INSTRUCTIONS

SURFACE PREPARATION:

When coating new block and masonry surfaces, remove all dirt, dust, grease, oil, form release agents, curing compounds, salts, hardeners, chemical contaminants, soil, laitance, efflorescence, old paint, and any other foreign matter. The prepared surface must be clean, dry and structurally sound. Surface should be cleaned by sand blasting or power tool cleaning. Repair damaged masonry cracks, bug holes, spalled areas, joints and seams with CF-615 Epoxy Crack Filler. Allow new masonry to age for 30 days before painting.

MIXING INSTRUCTIONS:

Stir each component to a uniform consistency, by power agitation. Make sure any pigment settled to the bottom is incorporated. Do not vary proportions. Poly-Chemcure E-145 Block Filler is prepared by mixing 1 part Base (Part A) to 1 part Hardener (Part B) with a explosion proof variable speed drill with a Jiffy Mixer. Be sure material is thoroughly mixed together. Allow an induction or “sweat in” time for 30 minutes to one hour before using. Then re-mix once more and apply. Thin up to 10% per gallon with SA-65, if necessary. Please note that use of an improper mixer can result in product failure.

APPLICATION PROCEDURE

E-145 can be applied by brush, roller or spray. Apply 1-2 coats, depending on porosity.

When to Use 1 Coat  vs 2 Coats:

Depends on block type. Smooth CMU/ tight block usually one coat of the block filler will be fine. Very rough/ heavily textured block (split-face, etc.) two coats may be required for full hide/ leveling. Data sheed guidance should be primary; recommend testing on representative block before full production.

Airless Spray Graco Conventional Spray DeVilbiss
Gun Silver Plus Gun MBC or JGA
Pump 33:1 Extreme Fluid Tip D
Tip Range .025 to .033 Air Cap 64 or 704
Hose 1/2 inch ID Atomizing pressure 60-100 psi
Pressure 2500 to 3300 psi Hose 1/2 inch ID

Roller – Use a 3/8” – ½” nap, phenolic core, shed resistant roller cover.  Roll in the same direction always keeping a wet edge.  Do not over roll product.

Brush – Use pure bristle brush.

The preferred method of application is to apply a full base coat using an airless spray unit, followed immediately by “back-rolling” the materials to produce a uniform, smooth finish. Use a 3/8” to 1/2” nap, phenolic core roller cover for “back-rolling”. For best results in spraying, use 50% overlapping crosshatch pattern to minimize the occurrence of pinholes. Rough and porous block may need two (2) coats of E-145 Block Filler before applying the rest of the coating system. The second method of application is rolling. Use a 3/4″ – 1-1/4″ phenolic core roller cover.

Make sure the E-145 Epoxy Block Filler is stored at 70ºF – 80ºF before using. Do not apply to surfaces below 50ºF or above 100ºF. Do not apply over dew or frost. The surface should be dry and at least 5ºF above the dew point.

We strongly recommend to test the coating before recoating or topcoating. This is done by pressing your thumb on the coating in multiple places to ensure a fingerprint impression is not visible. If there is no impression visible, then coating the wall can be done. Note, colder or hotter than 75 degrees can affect the curing time schedule  

CAUTIONS

E145 is flammable. Keep away from all sources of ignition during mixing, application and cure. The Hardener (Part B) can cause eye and skin burns as well as allergic reactions. The use of goggles, fresh air masks or NIOSH approved respirators, protective skin cream and protective clothing is a recommended standard practice when spraying coatings. For safety and proper product curing, good ventilation is necessary when painting indoors or in confined areas. This product is sold without warranty as to performance expressed or implied. Users are urged to make their own tests to determine the suitability for their particular conditions.

SEE MATERIAL SAFETY DATA SHEET FOR FULL SAFETY PRECAUTIONS.  FOR PROFESSIONAL AND INDUSTRIAL USE ONLY  KEEP AWAY FROM CHILDREN.  NOT FOR RESIDENTIAL USE NOTICE TO BUYER: DISCLAIMER OF WARRANTIES AND LIMITATIONS ON OUR LIABILITY We warrant that our products are manufactured to strict quality assurance specifications and that the information supplied by us is accurate to the best of our knowledge. Such information supplied about our products is not a representation or a warranty. It is supplied on the condition that you shall make your own tests to determine the suitability of our product for your particular purpose. Any use or application other than recommended herein is the sole responsibility of the user. Listed physical properties are typical and should not be construed as specifications. NO WARRANTY IS MADE, EXPRESSED OR IMPLIED, REGARDING SUCH OTHER INFORMATION, THE DATA ON WHICH IT IS BASED, OR THE RESULTS YOU WILL OBTAIN FROM ITS USE. N0 WARRANTY IS MADE, EXPRESSED OR IMPLIED, THAT OUR PRODUCT SHALL BE MERCHANTABLE OR THAT OUR PRODUCT SHALL BE FIT FOR ANY PARTICULAR PURPOSE. NO WARRANTY IS MADE THAT THE USE OF SUCH INFORMATION OR OUR PRODUCT WILL NOT INFRINGE UPON ANY PATENT. We shall have no liability for incidental or consequential damages, direct or indirect. Our liability is limited to the net selling price of our product or the replacement of our product, at our option. Acceptance of delivery of our product means that you have accepted the terms of this warranty whether or not purchase orders or other documents state terms that vary from this warranty. No representative is authorized to make any representation or warranty or assume any other liability on our behalf with any sale of our products. Our products contain chemicals that may CAUSE SERIOUS PHYSICAL INJURY. BEFORE USING, READ THE SAFETY DATA SHEET AND FOLLOW THE PRECAUTIONS TO PREVENT BODILY HARM.

Chalky Wall Sealer and Clear Acrylic Primer

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  • Very good weather resistance
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From: $50.00

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E145 Polyamide Epoxy Block Filler | Concrete Block & Masonry Vertical Walls | High Build to 11....

From: $180.00

  • Excellent Adhesion to Vertical Block and Masonry Surfaces
  • Excellent filling properties provide ideal "hold out"
  • High Build Apply to 11.5 mils DFT (dry film thickness) One Coat
  • Basecoat for high performing coating systems
  • Hard film with high impact
  • Abrasion Resistance
  • Easy to Apply
  • Much harder than latex & acrylic block fillers
  • Meets requirements for use in Food Processing Plants
  • Available in Off White
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  • USDA Approved
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  • Pass 2500 hrs - QUV Accelerated Weathering ASTM D4587
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E374 Clear Satin Polyurethane | Non-Yellowing | For Vertical Concrete and Steel | Walls

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  • Excellent gloss and color retention to UV exposure
  • Pass 2500 hrs - QUV Accelerated Weathering ASTM D4587
  • Outstanding wearing properties.
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  • High film build
  • Handles up to 300°F Dry Service
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E555VN Novolac Epoxy | Superior Steel & Concrete Chemical Vertical Protection | Tank Linings

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  • Vertical surfaces to 12 mils
  • Excellent coating for manholes
  • 100% solids and 0 g/L VOC's
  • 3 Colors Available
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  • Zero VOC
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