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  • Overview
  • Specifications
  • Coverage Rate
  • Cure Time
  • Application
  • More Options

Bio-Fill E457 | Void Filler | Chemical Resistant | Horizonal ,Vertical and Overhead Application

Bio-Fill E457 is a specifically designed void filler and repair compound used for filling and leveling concrete surfaces. Based on aliphatic polyamines and filled with high strength pigmentation, Bio-Fill E457 yields a strong yet lightweight filler with excellent chemical and physical properties. Useful for initial concrete resurfacing before overcoating with traditional epoxy coatings.

Where is Bio-Fill E457 typically used?

  • Power Generation
  • Transportation
  • Port Facilities
  • Sumps
  • Secondary Containment

Why Bio-Fill E457?

  • Civil Structures: Replacing concrete lost by impact or abrasion in power generation, transportation and port facilities
  • Chemical Exposure: Restoration and protection of concrete exposed to chemical attack in sumps, secondary containment and similar areas
  • 100% Solids
  • VOC Free
  • Strong yet lightweight filler
  • Horizontal, Vertical and Overhead Applications
  • Can be applied underwater

SPECIFICATIONS 

Vehicle Type Epoxy/ Aliphatic Polyamines
Pigmentation Colored/Inert/Kevlar Fiber reinforced 
Mixed Density 1.43 g/ ml3
Colors Light Gray
Finish/ Gloss Matte, Textured
Flash Point >200F
Solids by Volume 100% VOC Free
Thinner Not Needed
Cleaner MEK or Lacquer Thinner
Pot Life 40 minutes @ 77F
Mixing Ratio by Volume 3:2
Transportation , USDOT, IATA, IMO Not Regulated when shipped in 2 gallon or smaller kits
Induction Time Not needed, apply immediately after mixing
Application Method Trowel or straight edged spreader
Recommended Application Thickness 1″ (1,000 mills)
Spreading Rate/ Gal ~6 sq ft / gallon @ 250 mils
Dry Time, Dust Free 4 hours @ 77F (25c)
Dry Time, Service 14 hours @ 77F
Maximum Overcoat Window 72 hours at 77F
Application Temperature 45F – 110F
Shelf Life 24 months
Storage Conditions Sealed, stored in protected environment avoiding direct sunlight exposure

 

Recommend Application Thickness is 1″ (1,000 mils)  but can range due to specific project. Text Chat or Call us for questions about your project 630-675-4509.

CURE SCHEDULE

Pot Life 40 minutes at 77F
Dry Time, Dust Free 4 hours @ 77F
Dry Time, Service 14 hours @ 77F
Maximum Overcoat Window 72 hours @ 77F

APPLICATION TEMPERATURE: 45- 110 degrees F

Product Use Instructions 

Surface Preparation

Concrete: Surfaces should be allowed to cure for a minimum of 20 days before coating. Excessive weak surface laitance must be removed by either acid etching or abrasive sweeping before coating. Aged, uncoated concrete surfaces are best prepared by abrasive sweeping. Contamination by oil or grease should be removed with an industrial degreaser before abrasive blasting or acid etching.

Wet Surfaces: Remove marine biological settlement and corrosion by high pressure water jetting with or without abrasive. Conventional air/ abrasive blasting works well at shallow depths however efficiency falls off sharply below 10 feet

Mixing Procedures.

Bio-Fill E457 is a two-component, 3:2 mix by volume, solvent free product. For small kits, manual mixing by hand using a wooden or plastic stir stick can be easy accomplished. For larger kits, a Jiffy Type mixer with a high torque motor is recommended for proper blending. Pour the curing agent into the base and mix for about 2 minutes, taking care to reach all corners and walls to eliminate unmixed material. Unmixed material will be easily recognized by streaks of black or white compared to the mixed grey color. Material does not require an induction time and can be immediately used after mixing.

** Unmixed material will never harden **

Application

Horizontal Areas: Apply the mixed components into the prepared area by trowel, taking care to ensure that the Bio-Fill E457 will intimately contacts to the surface. Ensure good adhesion by firmly pressing the initial layer into the substrate. It will be helpful to paddle the mixture around the void space if there is a possibility that trapped air or water is present.

Vertical Areas: Bio-Fill E457 may be applied up to 1″ thickness on properly prepared vertical surfaces. Apply the mixed material using a straight edged spreader or similar tool and press into the void to be coated in order to “wet’ the interior surface. Excess product is easily removed and returned back to the pot as waste or spread out in a thin layer using the straight edge spreader. To improve adhesion, consider using a concrete primer such as Bio-Seal E197 which will provide a tacky surface and chemical bond into the concrete.

**Temperature plays a significant role in the cure rate and build thickness achievable. Higher temperatures will decrease the working time and cure times but will also cause the material to sag at high build thickness. If applying in warm conditions, reduce overall build thickness per layer. Allow to cure until tacky before applying the next layer.

Safety: This is a hazardous material if misused. Read and understand the Safety Data Sheets (SDS’s) before use

Warranty Disclaimer: The technical data given herein has been compiled for your help and guidance. It is based upon our experience and knowledge however, as we have no control over the use to which this information is put, no warranty, express or implied, is intended or given. We assume no responsibility whatsoever for coverage, performance, or damages, including injuries resulting from use of this information or products recommended herein.

6007 Wet Condition Epoxy For Concrete & Steel | Low Temp 35°F | 100% Solids

From: $543.00

  • Protect Problem Wet and Damp Areas
  • Withstands to 15-18 PSI Hydraulic Vapor Pressure
  • Cold temperature down to 35°F
  • Designed to Protect both Concrete and Steel
  • Use as Primer With Topcoat or Floor Coating
  • Offers Excelllent Moisture and Corrosive Protection with  Outstanding Adhesion
  • 100% Solids, no VOC, 2 Component
Select options This product has multiple variants. The options may be chosen on the product page

Bio-Dur E561 Epoxy Coating for Above Or Below Water Application | Heavy Duty | High Build | Solvent ...

From: $75.00

  • Advanced Protection: Safeguard surfaces against water and oil with hydrophobic and oleophobic properties.
  • Easy Application: Apply effortlessly using a brush, roller, airless sprayer, or pump sprayer.
  • Fast Drying: Achieve quick results with a fast drying time.
  • Invisible Finish: Maintain the natural appearance of surfaces without altering their friction or slip resistance.
  • Environmentally Friendly: Water-based formula with no solvents or VOCs, ensuring no unpleasant odors.
  • Longevity: Enjoy up to 10 years of protection under suitable conditions.
  • Versatile Use: Ideal for a variety of mineral substrates, ensuring vapor permeability without compromising surface integrity.
Select options This product has multiple variants. The options may be chosen on the product page

Bio-Fill E457 | Void Filler | Chemical Resistant | Horizonal ,Vertical and Overhead Application

From: $190.00

  • Civil Structures: Replacing concrete lost by impact or abrasion in power generation, transportation and port facilities
  • Chemical Exposure: Restoration and protection of concrete exposed to chemical attack in sumps, secondary containment and similar areas
  • 100% Solids
  • VOC Free
  • Strong yet lightweight filler
  • Horizontal, Vertical and Overhead Applications
  • Can be applied underwater
Select options This product has multiple variants. The options may be chosen on the product page

E155CL Damp Condition Clear Epoxy Primer | Moisture Tolerant | Quick Cure | Low Temp 45° | Flexible

From: $60.00

  • May be Applied to Damp or Moist Concrete Surfaces
  • Excellent as a tough, flexible and clear concrete primer and sealer
  • When used as clear Concrete Sealer has very low permeability to keep water and chemicals out while reducing concrete dusting, spalling and deterioration
  • Excellent Adhesion to Concrete
  • Excellent Primer for use with high performance coating systems
  • As Quick as 30 min Recoat Time for 100% Solids Epoxy Systems
  • Significantly Reduces Chance of Concrete Outgassing Problems
  • Easy concrete preparation with either acid etching or concrete diamond grinding
Select options This product has multiple variants. The options may be chosen on the product page

E591 / E590 Wet Surface Epoxy | Apply Underwater | Cures to 35°F | Concrete – Steel | Floors &...

From: $120.00

  • May be applied on wet or under water surfaces
  • Cold temperature application down to 35°F
  • Self-priming on steel and on most concrete applications
  • Ideal for marginally prepared and painted surfaces
  • Outstanding impact and abrasion
  • High film build - Up to 20 mil DFT per coat on horizontal surfaces
  • Vertical surfaces to 12 mils
  • Excellent coating for manholes
  • 100% solids and 0 g/L VOC's
  • 3 Colors Available
Select options This product has multiple variants. The options may be chosen on the product page

HyperBOND Epoxy | Wet Condition Moisture Tolerant | Concrete Floor Coating | Low Temp 40F | 100% Sol...

From: $60.00

  • Tough, Durable Epoxy Coating
  • Outstanding Bonding
  • Water Insensitive and Can Be Applied In Wet Conditions
  • Withstands up to 9 lbs. of hydrostatic pressure
  • Cold temperature application down to 40F
  • Long 30-35 min working time
  • Resistant to Blushing/Sweating
  • Good chemical, impact and abrasion resistance
  • High solids 100%
  • Available in clear & 13 colors! (Pigment sold separately).  In 3 gallon kits only, available pre-colored in 3 colors
Select options This product has multiple variants. The options may be chosen on the product page
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Mend-Con RTU Concrete Repair | Wet Conditions & Underwater | Vertical No Sag | Quick Cure | Pai...

$470.00

  • Repair in Wet conditions - Apply Underwater
  • Great for Pool Repairs
  • High strength epoxy
  • Bonds to fresh or hardened concrete, stucco, wood, metal
  • No Sag No Drip Formula - perfect for Vertical, Overhead or Horizontal surfaces
  • Quick Cure Dries to touch 15 minutes, paint in 1 hour and drive on it in 8 hours (temperature dependent)
  • 2x as strong as most concrete - Compressive strength 8000 psi
  • Easy To Apply – Convenient ready-to-use cartridge system
  • Wide application temperature 40°F – 100°F
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P3 Marine | Saltwater, Fresh Water & Chloride Concrete Protection | Waterproofs | Permanent Sal...

$700.00

  • Exceptional Marine Saltwater and Winter Road Salt Chloride Concrete Waterproof Protection
  • Great for Marine and Inland Waterway concrete infrastructure, docks, ramps, bridges, roads
  • Easy Spray Apply Low Tide and Wet Concrete Horizontal & Vertical
  • Increased Concrete Durability and Life with 1x Permanent Application Using Silica Nano-Technology
  • Reduces Depth of Penetration of Water Under Pressure 90% EN 12390-8
  • Improved resistance to Chloride Penetration For Long Term Durability 26% NT-492 (new alt to ASTM C1202)
  • Withstands Min 75lbs+ Hydrostatic Vapor Pressure
  • Resistance to Concrete Freeze / Thaw damage increased 48% ASTM C666
  • Excellent Protection Against Salt Corrosion, Improved 51% ASTM C1556
  • Deep Penetration to 3″+ Protects from Inside Out For Exceptional Results
  • Improved abrasion resistance 58% ASTM C1803
  • Superior new concrete cure eliminates need for membrane, allows foot traffic 1 to 3 hours
  • Zero VOC
  • 15 Year Performance Warranty Available
Select options This product has multiple variants. The options may be chosen on the product page

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