Bio-Dur E561 Epoxy Coating for Above Or Below Water Application | Heavy Duty | High Build 40-60 mils One Coat | 100% Solids
Starting at $75.00
- Anticorrosive Coating: Splash zone, excellent abrasion resistance above or below water
- Marine and Offshore: heavy duty repair and sealing compound in wet environments
- Repair Compound: patching, leak sealing, etc. above and below water on steel and concrete substrates
- Wastewater: Reinforces, smooths and protects concrete exposed to chemical or municipal waste
Overview
- Description
- Additional Information
- Specs
- Coverage Rate
- Cure
- Application
- Gallery
- Calculator
- More Options
Bio-Dur E561 Epoxy Coating for Above Or Below Water Application | Heavy Duty | High Build 40-60 mils One Coat | 100% Solids
High build, solvent free epoxy coating for use as a barrier coat in heavy duty service applications. 1:1 mix by volume and up to 60 mils DFT (dry film thickness) single coat application creates an easy to apply, field friendly solution for difficult coating applications. Based on a unique blend of epoxy polymers and aliphatic curing agents, Bio-Dur 561 can be applied in high humidity, on wet surfaces, and even underwater by pad application and cures with no blushing or other ill-effects. Material ships non-hazardous for easy ground or air transport and quick delivery.
Once applied to wet surface, product can be submerged and cured under water. NOTE- product cannot sustain wave movement until fully cured!
Bio-Dur E561 comes in a variety of kit sizes and twin cartridge kits. 2 pint kit, 2 quart kit, 1 gallon kit and 2 gallon kit and for easier application in 300 ml x 300ml twin cartridge kits and 750 ml x 750 ml cartridge kits.
Where is Bio-Dur E561 typically used?
- Above Water Projects
- Under Water Projects
- Wet Environment
- Marinas
- Docks
- Sea Walls
- Pool
- Welding Areas
- Submarine
Why Bio-Dur E561?
- Anticorrosive Coating: Splash zone, excellent abrasion resistance above or below water
- Marine and Offshore: heavy duty repair and sealing compound in wet environments
- Repair Compound: patching, leak sealing, etc. above and below water on steel and concrete substrates
- Wastewater: Reinforces, smooths and protects concrete exposed to chemical or municipal waste
| Weight | N/A |
|---|---|
| Size | 1 Gallon Kit, 2 Gallon Kit, 2 Pint Kit, 2 Quart Kit, 300x300 Cartridge, 750x750 Cartridge |
| Surface Applied To | Block, Brick, Cement, Ceramic, Concrete, Linoleum, Masonry, Metal, Plastic, Porcelean, Rubber, Steel, Tile, Vinyl, Wood |
| Manufacturer | |
| Color | Black, Haze Gray, White, Safety Yellow, Safety Red, Green, Light Gray, Orange, Red, Blue |
SPECIFICATIONS |
|
|---|---|
| Composition | Epoxy/ Aliphatic Polyamines |
| Pigmentation | Colored/Inert/Kevlar Fiber reinforced |
| Mixed Density | 1.4 g/ ml3 |
| Colors | Standard Colors- Black, White, Grey, Etc. |
| Finish/ Gloss | High Gloss |
| Flash Point | >200F |
| Solids by Volume | 100% VOC Free |
| Thinner | Not Needed |
| Cleaner | MEK or Lacquer Thinner |
| Pot Life | 20 minutes @ 70F |
| Mixing Ratio by Volume | 1:1 |
| Pot Life | 40 minutes at 77F |
| Induction Time | Not needed, apply immediately after mixing |
| Application Method | Brush, Roller, Pad, Heated plural airless spray |
| Recommended Application Thickness | 40-60 mils |
| Spreading Rate/ Gal | 53 sq ftr / gallon @ 30 mils, 40 sq ft/ gal @ 40 mils |
| Dry Time, Dust Free | 4 hours @ 77F (25c) |
| Dry Time, Service | 14 hours @ 77F Light Service, 72 hours @ 77F heavy duty |
| Maximum Overcoat Window | 72 hours at 77F |
| Application Temperature | 45F – 110F |
| Shelf Life | 24 months |
| Storage Conditions | Sealed, stored in protected environment avoiding direct sunlight exposure |
| Gel Time | 60 minutes |
| Hardness | 81 Shore D |
| Adhesion to Steel | 3,300+ psi (Dry Surface), 2,000+ psi (Wet Surface) ASTM D4541 |
| Compression Properties | 7,400 psi (25C) 11,700 psi (post cured) ASTM D695 |
Recommend Application Thickness is 40-60 mils but can range due to specific project. Text Chat or Call us for questions about your project 630-675-4509.
53 sq ft/ gallon @30 mils
40 sq ft/ gallon @40 mils
CURE SCHEDULE
| Pot Life | 40 minutes at 77F |
| Dry Time, Dust Free | 4 hours @ 77F |
| Light Duty | 14 hours @ 77F |
| Heavy Duty | 72 hours @ 77F |
APPLICATION TEMPERATURE: 45- 110 degrees F
Product Use Instructions
Surface Preparation
Concrete: Surfaces should be allowed to cure for a minimum of 20 days before coating. Excessive weak surface laitance must be removed by either acid etching or abrasive sweeping before coating. Aged, uncoated concrete surfaces are best prepared by abrasive sweeping. Contamination by oil or grease should be removed with an industrial degreaser before abrasive blasting or acid etching.
Steel: Most commonly used with fiber reinforced polymers (FRP) for structural reinforcement and sealing. When used with carbon fiber, it is recommended to apply an initial non-conductive seal coating or fiberglass layer to insulate the steel from possible cathodic effects. Prepare steel by abrasive blasting to SSPC-SP10, “Near White Blast” with a 2-4 mil anchor profile. Small areas may be prepared using mechanical tools such as needle scalers or abrasive discs.
Below Water: Remove marine biological settlement and corrosion by high pressure water jetting with or without abrasive. Conventional air/ abrasive blasting works well at shallow depths however efficiency falls off sharply below 10 feet. Hand held power tools such as needle guns or grinders can give good results in small areas. Apply within 45 minutes after surface preparation to minimize rusting or resettlement of biological fouling which interferes with adhesion.
Mixing Procedures.
This material is a two component product, premeasured to produce the desired kit size once part A and B are mixed. For small kits, a Jiffy type mixer with a high torque motor is recommended for proper blending. Pour the curing agent into the base and mix for about 1 minute, taking care to reach all corners and walls to eliminate unmixed material. Unmixed material will never harden. Material may immediately be used.
For larger areas, applications by heated plural spray should use the following equipment setup:
Mix ratio: 1/1 by volume
Fluid Pressure: 2,500 psi
Fluid Temp: 130-140F
Tip Size: .029″
Note: Pot life and reaction time is heavily depending on temperature. As a general guide, every 18F above 77F will half pot life and cure time.
Once applied to wet surface, product can be submerged and cured under water. NOTE- product cannot sustain wave movement until fully cured!
Safety: This is a hazardous material if misused. Read and understand the Safety Data Sheets (SDS’s) before use
Warranty Disclaimer: The technical data given herein has been compiled for your help and guidance. It is based upon our experience and knowledge however, as we have no control over the use to which this information is put, no warranty, express or implied, is intended or given. We assume no responsibility whatsoever for coverage, performance, or damages, including injuries resulting from use of this information or products recommended herein.
Check out customer projects suing the Bio-Dur E561!
Square Footage Calculator
Estimate the Right Amount for Your Project
Use the calculator to determine your total project square footage. Once you have your measurements, compare the result to the product coverage rate listed on this page to estimate how much material you'll need for complete coverage.
Calculate Coverage
Quickly determine the total square footage of your project area.
Estimate Product Quantity
Use your results to calculate how much product your project requires.
Plan With Confidence
Add a waste percentage to account for surface texture and application conditions.
Coverage estimates are provided as a general guide. Actual product usage may vary based on surface condition, porosity, application method, and project requirements.
-

P3 Marine | Saltwater, Fresh Water & Chloride Concrete Protection | Waterproofs | Permanent Salt, Freeze Thaw, Abrasion Improvement | Nano-Technology
- Exceptional Marine Saltwater and Winter Road Salt Concrete Waterproof Protection from moisture, chloride salt, other contaminant penetration
- Great for Marine and Inland Waterway concrete infrastructure, docks, ramps, bridges, roads, parking lots
- Easy Spray Apply Low Tide and Wet Concrete Surfaces Horizontal & Vertical
- Increased Concrete Durability and Life Span with 1x Permanent Application Using Colloidal Silica Nano-Technology
- Reduces Depth of Penetration of Water Under Pressure 90% EN 12390-8
-

6007 Wet Condition Epoxy For Concrete & Steel | Low Temp 35°F | 100% Solids
- May be applied in damp and wet conditions where wash-down of areas is problematic
- Withstands up to 15-18 psi hydraulic vapor pressure
- Provides protective attractive color coat epoxy flooring system
- Excellent working properties
- Exceptional corrosion protection of both concrete and steel
-

E155CL Damp Condition Clear Epoxy Primer | Moisture Tolerant | Quick Cure | Low Temp 45° | Flexible
- May be Applied to Damp or Moist Concrete Surfaces
- Excellent as a tough, flexible and clear concrete primer and sealer
- When used as clear Concrete Sealer has very low permeability to keep water and chemicals out while reducing concrete dusting, spalling and deterioration
- Excellent Adhesion to Concrete
- Excellent Primer for use with high performance coating systems
-

E591 / E590 Wet Surface Epoxy | Apply Underwater | Cures to 35°F | Concrete – Steel | Floors – Walls
- May be applied on wet or under water surfaces
- Self-priming on steel and on most concrete applications
- Cold temperature cure down to 35F
- Ideal for marginally prepared and painted surfaces
- Outstanding impact and abrasion
-

HyperBOND Epoxy | Wet Condition Moisture Tolerant | Concrete Floor Coating | Low Temp 40F | 100% Solids
- Tough, Durable Epoxy Coating
- Outstanding Bonding
- Water Insensitive and Can Be Applied In Wet Conditions
- Withstands up to 9 lbs. of hydrostatic pressure
- Cold temperature application down to 40F
-

Mend-Con RTU Concrete Repair | Wet Conditions & Underwater | Vertical No Sag | Quick Cure | Paintable | Also Stucco | Wood | Metal
- Repair in Wet conditions - Apply Underwater
- Great for Pool Repairs
- High strength epoxy
- Bonds to fresh or hardened concrete, stucco, wood, metal
- No Sag No Drip Formula - perfect for Vertical, Overhead or Horizontal surfaces
-

Bio-Dur E561 Epoxy Coating for Above Or Below Water Application | Heavy Duty | High Build 40-60 mils One Coat | 100% Solids
- Anticorrosive Coating: Splash zone, excellent abrasion resistance above or below water
- Marine and Offshore: heavy duty repair and sealing compound in wet environments
- Repair Compound: patching, leak sealing, etc. above and below water on steel and concrete substrates
- Wastewater: Reinforces, smooths and protects concrete exposed to chemical or municipal waste
-

Bio-Fill E457 Epoxy Repair | Void Filler to 1″ | Chemical Resistant | Horizonal ,Vertical and Overhead Application | Can Apply Underwater
- Civil Structures: Replacing concrete lost by impact or abrasion in power generation, transportation and port facilities
- Chemical Exposure: Restoration and protection of concrete exposed to chemical attack in sumps, secondary containment and similar areas
- 100% Solids
- VOC Free
- Strong yet lightweight filler
-

UW601 Underwater Concrete Crack Filler Epoxy Paste Repair
- Make Repairs Underwater or on Wet Surfaces
- Concrete and Masonry
- Both Horizontal & Vertical Repairs
- Good for Cracks up to 1/8" and Thin Build Repairs
- 100% solids with 0 voc
-

UW602 Underwater Pourable Concrete Crack Filler Epoxy Repair
- Make Repairs Underwater or on Wet Surfaces
- Concrete, Cement and Masonry
- Both Horizontal & Vertical Repairs
- Good for Cracks and Wide Variety of Repairs
- Easy to Use Pourable Formula
-

E100V Vertical Wall High Build Epoxy Coating | Underwater Concrete | P
- No sagging on vertical walls up to 12 mils per coat
- Good chemical and abrasion resistance
- Works well on underwater concrete decorative surfaces including pools and water features
- Long 45 - 90 min pot life
- Outstanding adhesion 475 psi @elcometer
-

Bio-Flor E183 High Temperature Resistant Floor Epoxy | Fast Cure | Sel
- Loading Docks: Used with aggregate to add durability and traction. Reduces or eliminates sweating following sudden changes in weather from cold to hot and humid.
- High Temperature Exposure: Added high temperature components provide increased temperature resistance to dry heat and direct contact
- Vinyl Asbestos Tile: Encapsulates after preparation by OSHA approved scrubbing. Seals and creates a tough, seamless flooring in any color.
- High Gloss
- 100% Solids
Recommended Tools
-

Jiffy Mixer for Epoxy, Polyaspartic, Urethane & High Viscosity Liquids | Stainless | Minimize Air
- Properly Mix High Viscosity Liquids (not just stir)
- Required Tool for Mixing Epoxy, Urethane, Polyaspartic Coatings
- Mix Foams, Glues, Mortars, Paints, Resins, Cement, Chemicals
- Heavy Duty Construction For Industrial/Commercial Projects
- Made of 304 polished stainless steel,
-

Spike Shoes | Walk on Wet Epoxy, Polyaspartic, Urethane Floor Coatings
Starting at $45.99 -

Spike Shoes – Flexible | Walk on Wet Epoxy, Polyaspartic, Urethane Floor Coatings
Starting at $175.00 -

Spike Shoes | Economical | Walk on Wet Epoxy, Polyaspartic, Urethane Floor Coatings
Starting at $34.99
You may also like…
-

E591 / E590 Wet Surface Epoxy | Apply Underwater | Cures to 35°F | Concrete – Steel | Floors – Walls
- May be applied on wet or under water surfaces
- Self-priming on steel and on most concrete applications
- Cold temperature cure down to 35F
- Ideal for marginally prepared and painted surfaces
- Outstanding impact and abrasion
-

Bio-Fill E457 Epoxy Repair | Void Filler to 1″ | Chemical Resistant | Horizonal ,Vertical and Overhead Application | Can Apply Underwater
- Civil Structures: Replacing concrete lost by impact or abrasion in power generation, transportation and port facilities
- Chemical Exposure: Restoration and protection of concrete exposed to chemical attack in sumps, secondary containment and similar areas
- 100% Solids
- VOC Free
- Strong yet lightweight filler
-

6007 Wet Condition Epoxy For Concrete & Steel | Low Temp 35°F | 100% Solids
- May be applied in damp and wet conditions where wash-down of areas is problematic
- Withstands up to 15-18 psi hydraulic vapor pressure
- Provides protective attractive color coat epoxy flooring system
- Excellent working properties
- Exceptional corrosion protection of both concrete and steel







