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  • Overview
  • Color Options
  • Specifications
  • Coverage
  • Cure
  • Application
  • More Options

Bio-Dur E561 Epoxy Coating for Above Or Below Water Application | Heavy Duty | High Build 40-60 mils One Coat | 100% Solids

High build, solvent free epoxy coating for use as a barrier coat in heavy duty service applications. 1:1 mix by volume and up to 60 mils DFT (dry film thickness) single coat application creates an easy to apply, field friendly solution for difficult coating applications. Based on a unique blend of epoxy polymers and aliphatic curing agents, Bio-Dur 561 can be applied in high humidity, on wet surfaces, and even underwater by pad application and cures with no blushing or other ill-effects. Material ships non-hazardous for easy ground or air transport and quick delivery.

Bio-Dur E561 comes in a variety of kit sizes and twin cartridge kits.  2 pint kit, 2 quart kit, 1 gallon kit and 2 gallon kit and for easier application in 300 ml x 300ml twin cartridge kits and 750 ml x 750 ml cartridge kits.

Where is Bio-Dur E561 typically used?

  • Above Water Projects
  • Under Water Projects
  • Wet Environment
  • Marinas
  • Docks
  • Sea Walls
  • Pool
  • Welding Areas
  • Submarine

Why Bio-Dur E561?

  • Anticorrosive Coating: Splash zone, excellent abrasion resistance above or below water
  • Marine and Offshore: heavy duty repair and sealing compound in wet environments
  • Repair Compound: patching, leak sealing, etc. above and below water on steel and concrete substrates
  • Wastewater: Reinforces, smooths and protects concrete exposed to chemical or municipal waste

SPECIFICATIONS 

Composition Epoxy/ Aliphatic Polyamines
Pigmentation Colored/Inert/Kevlar Fiber reinforced 
Mixed Density 1.4 g/ ml3
Colors Standard Colors- Black, White, Grey, Etc.
Finish/ Gloss High Gloss
Flash Point >200F
Solids by Volume 100% VOC Free
Thinner Not Needed
Cleaner MEK or Lacquer Thinner
Pot Life 20 minutes @ 70F
Mixing Ratio by Volume 1:1
Pot Life 40 minutes at 77F
Induction Time Not needed, apply immediately after mixing
Application Method Brush, Roller, Pad, Heated plural airless spray
Recommended Application Thickness 40-60 mils
Spreading Rate/ Gal 53 sq ftr / gallon @ 30 mils, 40 sq ft/ gal @ 40 mils
Dry Time, Dust Free 4 hours @ 77F (25c)
Dry Time, Service 14 hours @ 77F Light Service, 72 hours @ 77F heavy duty
Maximum Overcoat Window 72 hours at 77F
Application Temperature 45F – 110F
Shelf Life 24 months
Storage Conditions Sealed, stored in protected environment avoiding direct sunlight exposure
Gel Time 60 minutes
Hardness 81 Shore D
Adhesion to Steel 3,300+ psi (Dry Surface), 2,000+ psi (Wet Surface) ASTM D4541
Compression Properties 7,400 psi (25C) 11,700 psi (post cured) ASTM D695

 

Recommend Application Thickness is 40-60 mils but can range due to specific project. Text Chat or Call us for questions about your project 630-675-4509.

53 sq ft/ gallon @30 mils

40 sq ft/ gallon @40 mils

CURE SCHEDULE

Pot Life 40 minutes at 77F
Dry Time, Dust Free 4 hours @ 77F
Light Duty 14 hours @ 77F
Heavy Duty 72 hours @ 77F

APPLICATION TEMPERATURE: 45- 110 degrees F

Product Use Instructions 

Surface Preparation

Concrete: Surfaces should be allowed to cure for a minimum of 20 days before coating. Excessive weak surface laitance must be removed by either acid etching or abrasive sweeping before coating. Aged, uncoated concrete surfaces are best prepared by abrasive sweeping. Contamination by oil or grease should be removed with an industrial degreaser before abrasive blasting or acid etching.

Steel: Most commonly used with fiber reinforced polymers (FRP) for structural reinforcement and sealing. When used with carbon fiber, it is recommended to apply an initial non-conductive seal coating or fiberglass layer to insulate the steel from possible cathodic effects. Prepare steel by abrasive blasting to SSPC-SP10, “Near White Blast” with a 2-4 mil anchor profile. Small areas may be prepared using mechanical tools such as needle scalers or abrasive discs.

Below Water: Remove marine biological settlement and corrosion by high pressure water jetting with or without abrasive. Conventional air/ abrasive blasting works well at shallow depths however efficiency falls off sharply below 10 feet. Hand held power tools such as needle guns or grinders can give good results in small areas. Apply within 45 minutes after surface preparation to minimize rusting or resettlement of biological fouling which interferes with adhesion.

Mixing Procedures.

This material is a two component product, premeasured to produce the desired kit size once part A and B are mixed. For small kits, a Jiffy type mixer with a high torque motor is recommended for proper blending. Pour the curing agent into the base and mix for about 1 minute, taking care to reach all corners and walls to eliminate unmixed material. Unmixed material will never harden. Material may immediately be used.

For larger areas, applications by heated plural spray should use the following equipment setup:

Mix ratio: 1/1 by volume

Fluid Pressure: 2,500 psi

Fluid Temp: 130-140F

Tip Size: .029″

Note: Pot life and reaction time is heavily depending on temperature. As a general guide, every 18F above 77F will half pot life and cure time.

Safety: This is a hazardous material if misused. Read and understand the Safety Data Sheets (SDS’s) before use

Warranty Disclaimer: The technical data given herein has been compiled for your help and guidance. It is based upon our experience and knowledge however, as we have no control over the use to which this information is put, no warranty, express or implied, is intended or given. We assume no responsibility whatsoever for coverage, performance, or damages, including injuries resulting from use of this information or products recommended herein.

6007 Wet Condition Epoxy For Concrete & Steel | Low Temp 35°F | 100% Solids

From: $543.00

  • Protect Problem Wet and Damp Areas
  • Withstands to 15-18 PSI Hydraulic Vapor Pressure
  • Cold temperature down to 35°F
  • Designed to Protect both Concrete and Steel
  • Use as Primer With Topcoat or Floor Coating
  • Offers Excelllent Moisture and Corrosive Protection with  Outstanding Adhesion
  • 100% Solids, no VOC, 2 Component
Select options This product has multiple variants. The options may be chosen on the product page

Bio-Dur E561 Epoxy Coating for Above Or Below Water Application | Heavy Duty | High Build 40-60 mils...

From: $75.00

  • Advanced Protection: Safeguard surfaces against water and oil with hydrophobic and oleophobic properties.
  • Easy Application: Apply effortlessly using a brush, roller, airless sprayer, or pump sprayer.
  • Fast Drying: Achieve quick results with a fast drying time.
  • Invisible Finish: Maintain the natural appearance of surfaces without altering their friction or slip resistance.
  • Environmentally Friendly: Water-based formula with no solvents or VOCs, ensuring no unpleasant odors.
  • Longevity: Enjoy up to 10 years of protection under suitable conditions.
  • Versatile Use: Ideal for a variety of mineral substrates, ensuring vapor permeability without compromising surface integrity.
Select options This product has multiple variants. The options may be chosen on the product page

Bio-Fill E457 | Void Filler | Chemical Resistant | Horizonal ,Vertical and Overhead Application

From: $190.00

  • Civil Structures: Replacing concrete lost by impact or abrasion in power generation, transportation and port facilities
  • Chemical Exposure: Restoration and protection of concrete exposed to chemical attack in sumps, secondary containment and similar areas
  • 100% Solids
  • VOC Free
  • Strong yet lightweight filler
  • Horizontal, Vertical and Overhead Applications
  • Can be applied underwater
Select options This product has multiple variants. The options may be chosen on the product page

Bio-Flor E183 High Temperature Resistant Floor Epoxy | Fast Cure | Self Leveling | 100% Solids | Air...

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  • Tank Chime Area: Create a permanently flexible corrosion resistant seal on chime surfaces of storage tanks and similar structures
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  • Flexible Coating: High flexibility without tearing allows for a durable, chip resistant coating for general applications
  • High Gloss
  • 100% Solids
  • Self-Leveling
Select options This product has multiple variants. The options may be chosen on the product page

E100V Vertical Wall High Build Epoxy Coating | Underwater Concrete | Pools | 13 Colors

From: $50.00

  • No sagging on vertical walls to 12 mils per coat
  • Works well on underwater concrete decorative surfaces
  • Great for pools and water features
  • Good chemical and abrasion resistance
  • Long 45 - 90 min pot life
  • Outstanding adhesion 475 psi @elcometer
  • Comes in 5 color options
  • 100% solids, very low voc
Select options This product has multiple variants. The options may be chosen on the product page

E155CL Damp Condition Clear Epoxy Primer | Moisture Tolerant | Quick Cure | Low Temp 45° | Flexible

From: $60.00

  • May be Applied to Damp or Moist Concrete Surfaces
  • Excellent as a tough, flexible and clear concrete primer and sealer
  • When used as clear Concrete Sealer has very low permeability to keep water and chemicals out while reducing concrete dusting, spalling and deterioration
  • Excellent Adhesion to Concrete
  • Excellent Primer for use with high performance coating systems
  • As Quick as 30 min Recoat Time for 100% Solids Epoxy Systems
  • Significantly Reduces Chance of Concrete Outgassing Problems
  • Easy concrete preparation with either acid etching or concrete diamond grinding
Select options This product has multiple variants. The options may be chosen on the product page

E591 / E590 Wet Surface Epoxy | Apply Underwater | Cures to 35°F | Concrete – Steel | Floors &...

From: $120.00

  • May be applied on wet or under water surfaces
  • Cold temperature application down to 35°F
  • Self-priming on steel and on most concrete applications
  • Ideal for marginally prepared and painted surfaces
  • Outstanding impact and abrasion
  • High film build - Up to 20 mil DFT per coat on horizontal surfaces
  • Vertical surfaces to 12 mils
  • Excellent coating for manholes
  • 100% solids and 0 g/L VOC's
  • 3 Colors Available
Select options This product has multiple variants. The options may be chosen on the product page

HyperBOND Epoxy | Wet Condition Moisture Tolerant | Concrete Floor Coating | Low Temp 40F | 100% Sol...

From: $60.00

  • Tough, Durable Epoxy Coating
  • Outstanding Bonding
  • Water Insensitive and Can Be Applied In Wet Conditions
  • Withstands up to 9 lbs. of hydrostatic pressure
  • Cold temperature application down to 40F
  • Long 30-35 min working time
  • Resistant to Blushing/Sweating
  • Good chemical, impact and abrasion resistance
  • High solids 100%
  • Available in clear & 12 colors! (Pigment sold separately).  In 3 gallon kits only, available pre-colored in 3 colors
Select options This product has multiple variants. The options may be chosen on the product page
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Mend-Con RTU Concrete Repair | Wet Conditions & Underwater | Vertical No Sag | Quick Cure | Pai...

$470.00

  • Repair in Wet conditions - Apply Underwater
  • Great for Pool Repairs
  • High strength epoxy
  • Bonds to fresh or hardened concrete, stucco, wood, metal
  • No Sag No Drip Formula - perfect for Vertical, Overhead or Horizontal surfaces
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Select options This product has multiple variants. The options may be chosen on the product page

P3 Marine | Saltwater, Fresh Water & Chloride Concrete Protection | Waterproofs | Permanent Sal...

$700.00

  • Exceptional Marine Saltwater and Winter Road Salt Chloride Concrete Waterproof Protection
  • Great for Marine and Inland Waterway concrete infrastructure, docks, ramps, bridges, roads
  • Easy Spray Apply Low Tide and Wet Concrete Horizontal & Vertical
  • Increased Concrete Durability and Life with 1x Permanent Application Using Silica Nano-Technology
  • Reduces Depth of Penetration of Water Under Pressure 90% EN 12390-8
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  • Withstands Min 75lbs+ Hydrostatic Vapor Pressure
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  • Excellent Protection Against Salt Corrosion, Improved 51% ASTM C1556
  • Deep Penetration to 3″+ Protects from Inside Out For Exceptional Results
  • Improved abrasion resistance 58% ASTM C1803
  • Superior new concrete cure eliminates need for membrane, allows foot traffic 1 to 3 hours
  • Zero VOC
  • 15 Year Performance Warranty Available
Select options This product has multiple variants. The options may be chosen on the product page

UW601 Underwater Concrete Crack Filler Epoxy Paste Repair

$350.00

  • Make Repairs Underwater or on Wet Surfaces
  • Concrete and Masonry
  • Both Horizontal & Vertical Repairs
  • Good for Cracks up to 1/8" and Thin Build Repairs
  • Apply 35F - 90F
  • 100% solids with 0 voc
  • Low odor
****SPECIAL ORDER ONLY - MIN ORDER QTY 60 GALLONS REQUIRED****
Select options This product has multiple variants. The options may be chosen on the product page

UW602 Underwater Pourable Concrete Crack Filler Epoxy Repair

$325.00

  • Make Repairs Underwater or on Wet Surfaces
  • Concrete, Cement and Masonry
  • Both Horizontal & Vertical Repairs
  • Good for Larger Cracks and Wide Variety of Repairs
  • Easy to Use Pourable Formula
  • 100% solids with 0 voc
  • Low odor
****SPECIAL ORDER ONLY - MIN ORDER QTY 60 GALLONS REQUIRED****
Select options This product has multiple variants. The options may be chosen on the product page

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