MIXING AND APPLICATION INSTRUCTIONS
SUBSTRATE PREPARATION: It is recommended that the concrete be prepared by method of shot blasting. To assure a trouble free bond, all dust, oil, dirt, foreign contaminants and laitance must be removed. It is recommended to perform a moisture test to determine that the concrete has an appropriate vapor barrier. This can be done by placing a 4’X4’ plastic sheet on the substrate and taping down the edges. Once 24 hours has passed, and the substrate is still dry below the plastic sheet, then the substrate does not show signs of eventual hydrostatic pressure problems that may later cause disbonding. This test does not guarantee, however, that there may not be future hydrostatic pressure issues in the future.
PRODUCT STORAGE: Product must be stored in an area that will bring the product to room temperature prior to using. Continuous storage should be between 60 and 80 degree F. Keep from freezing.
PRODUCT MIXING: Each kit is pre-measured, do NOT mix partial kits, but only mix the entire kit at one time. Mix each kit in the proper order. Please note: Medium Gray or Tile Red Pigment is pre-mixed into the aggregate which is shipped in a plastic pail. Step 1. Mix Parts A and B by themselves for 1-2 minutes in an oversized mixing bucket, add the gallon of Part B, then add the gallon of Part A and mix thoroughly until streak free. Step 2. Slowly add the 35 lbs of Part C aggregate into the bucket with mixed Parts A and B and slowly mix with a slow speed Jiffy mixer. Mix the material for 2-3 minutes until it’s uniform in color and thoroughly mixed. For easier application, mix parts A and B together for 1 minute, add 16 oz water and then mix another 30 seconds before mixing aggregate into bucket. The water makes the mix wetter and will allow for easier application. Improper mixing may result in product failure.
For best mixing results and proper blending of parts A and B, recommend a JIFFY MIXER style drill mixer.
Use of an improper drill mixer can result in streaking of the color because the pigment has not been thoroughly blended. It can also create curing problems if the hardener also called activator (Part B) is not thoroughly blended with the resin (Part A) which can cause some areas on your floor to remain soft and not harden properly. DO NOT USE A PAINT MIXER. Many mixing problems described above can be traced back to using a paint mixer.. DO NOT HAND MIX as this approach can also result in the same problems as using a paint mixer.
See this video for example HyperCRETE Mixing Video
Product Application: The only time it’s necessary to prime the substrate is if outgassing is occurring during the installation process. Stop the process and prime the concrete. Once the kit has been thoroughly mixed, pour the mixed material directly on to the concrete. Use a GUAGE RAKE, or notched trowel to level out the product ensuring the product is as level and even as possible. It is then recommended to finish rolling the product out using a LOOPED ROLLER. If the desire is to achieve a smooth, 1/8” system, then the installation is complete, however, the floor will not be UV stable, so it is recommended to apply a UV Stable top coat.
For best thermal shock and heat resistance and achieve a 3/16” broadcast system, allow the material to self-level for 5-10 minutes, then broadcast 20-40 mesh silica sand into the floor. Do not broadcast the silica directly into the floor, but broadcast it upward, in a fanning motion, until complete rejection (full broadcast to refusal). It is very important to make sure the silica is broadcasted as even as possible. When adding silica sand, will then need to add a clear topcoat to fully encapsulate and cover the silica. Once the floor is cured, about 4 hours later, sweep the floor for any excess aggregate, this silica can be reused.
Do NOT overapply HyperCRETE more than the designed application rate of 36 sq’ for each 2 gallon kit. Over application can result in solvent entrapment and a weakened coating. To achieve a thicker application you CAN apply a 2nd coat of HyperCRETE after the 1st coat has cured, typically 4 hours when it is tack free. Apply the 2nd coat of HyperCRETE using the same process as the 1st coat.
Topcoat: A topcoat is required to encapsulate the silica if it is broadcast into the HyperCRETE. If silica aggregate is not broadcasted into the HyperCRETE slurry system, then a top coat is not necessary. Depending on the type of facility the slurry system is being installed at will depend on which top coat to install. There are a variety of options, a high build epoxy, water based urethane (only use if no aggregate added to the HyperCRETE), Novolac, or 100% solids polyaspartic such as Aspartic 100 at a recommended coverage rate of 120-130 sq’/gallon or 2 coats of the Aspartic 85 at 160 sq’/gallon coat 1 and 200-250 sq’/gallon coat 2 (pigmented). For best decorative looking surface when doing a full aggregate broadcast, recommend mixing topcoat with pigment as the full broadcast tends to hide the HyperCRETE’s color.
Cleanup, Floor Cleaning and Restrictions: Use solvents for cleanup. When cleaning the floor, CAUTION! Some cleaners may affect the color of the installed floor. Test each cleaner used in a small area, ensuring no damage occurs. Restrict the use of the floor to light traffic and non-harsh chemicals until the floor is fully cured, refer to the cure schedule. Allow the floor to remain completely dry during the curing process.
LIMITATIONS
- Not Light Stable
- For best results use a gauge rake and looped roller
- Slab on grade requires moisture barrier
- Substrate temperature must be 5°F above dew point
- All new concrete must be cured for at least 30 days
- Physical properties are typical values and not specifications
- Do not allow product to freeze
- Do not mix partial kits, always mix the entire kit
- Make sure any repair work is fully cured before applying over it
- After 7 full days of curing will full chemical resistance be achieved
- Colors may vary from batch to batch, therefore use only product from the same batch for an entire job
Warranty We warrant that our products are manufactured to strict quality assurance specifications and that the information supplied by us is accurate to the best of our knowledge. Such information supplied about our products is not a representation or a warranty. It is supplied on the condition that you shall make your own tests to determine suitability of our product for your particular purpose. Listed physical properties are typical and should not be construed as specifications. NO WARRANTY IS MADE, EXPRESSED OR IMPLIED, REGARDING SUCH OTHER IFNORMATION, THE DATA ON WHICH IT IS BASED, OR THE RESULTS YOU WILL OBTAIN FROM ITS USE. NO WARRANTY IS MADE, EXPRESSED OR IMPLIED, THAT OUR PRODUCT SHALL BE MERCHANTABLE OR THAT OUR PRODUCT SHALL BE FIT FOR ANY PARTICULAR PURPOSE. NO WARRANTY IS MADE THAT THE USE OF SUCH INFORMATION OR OUR PRODUCT WILL NOT INFRINGE UPON ANY PATENT. We shall have no liability for incidental or consequential damages, direct or indirect. Our liability is limited to the net selling price of our product or the replacement of our product, at our option. Acceptance of delivery of our product means that you have accepted the terms of this warranty whether or not purchase orders or other documents state terms that vary from this warranty. No representative is authorized to make any representation or warranty or assume any other liability on our behalf with any sale of our products. Our products contain chemicals that may CAUSE SERIOUS PHYSICAL INJURY. BEFORE USING, READ THE MATERIAL SAFETY DATA SHEET AND FOLLOW ALL PRECAUTIONS TO PREVENT BODILY HARM.
