E1000 Epoxy Concrete Repair Kit 100% Solids

SPECIFICATIONS
Solids	By Volume 100%
VOC	0g/L
Colors	Clear and gray
Coverage	Horizontal application:  30 sq’ @1/8″ thick and 15 sq’ @1/4″ thick or .3125 cubic feet
Shelf Life	12 months in unopened containers
Packaging	5 gallon pail includes 1 pint Part B (hardner) 1/2 gallon Part A (base) and silica aggregate
Mixing ratio	4:1 mix ratio
Compressive Strength	11,000 – 12,000 psi ASTM C-109
Compressive Sheer Strength	580 psi per Fed Spec MMM-B-350A
Tensile Strength	9,000 psi ASTM D638-60
Flexural Strength	3,200 psi ASTM D-790
Tensile Elongation	3.8% ASTM D638-60
Shore D Hardness	80 per ASTM D-2240
Bond Strength	Stronger than concrete, which failed first, American Concrete Institute test #59-43

COVERAGE RATE

Coverage

Horizontal Application:  30 Sq’ @1/8″ Thick And 15 Sq’ @1/4″ Thick Or .3125 Cubic Feet

CURE SCHEDULE

	Time at 75°F
Working Time	15 – 20 min
Light foot traffic	4-6 hours
Vehicular traffic	24-36 hours
Full Cure	5 days

CHEMICAL RESISTANCE, SPLASH

Acetic Acid 10%	Nitric Acid 10%	Hydrochoric Acid 10%	Mineral and Vegetable Oil
Ammonium Hydroxide 20%	Citric Acid 5%	Gasoline	Sodium Hydroxide 20%
Fresh and Salt Water	Distilled Water	Jet Fuel	Sulfuric Acid 30%

MIXING AND APPLICATION INSTRUCTIONS

SURFACE PREPARATION Remove all loose concrete, laitance, efflorescence, dirt, grease, oil, old paint and other foreign matter.  Methods such as abrasive blast, Blastrac, scarifying, scabbling or acid etch/rinse can be used.  Check surface for proper pH reading and porosity level.  Concrete must be clean and structurally sound.

When applying a coating over the E1000, when grinding or sanding is required, it is best to prep the floor surface first  before making your repairs with the E1000.  The E1000 is not designed to be smoothed out mechanically with a grinder or sander.

PRIME COAT For patching small spalled areas, a primer is not necessary.  But for resurfacing and re-leveling and to insure maximum adhesion, a prime coat of E155 Prime Crete Epoxy Damp Concrete Primer should be applied to the concrete substrate by bristly brush or medium nap, phenolic core roller cover.  Spread rate will be approximately 150-250 square feet per mixed gallon depending upon porosity of concrete surface.  Apply E1000 Mortar over primer within 1-4 hours while primer is still tacky.

MIXING INSTRUCTIONS The E1000 K10-S2 patch material is prepared by first mixing the 1 pint of E1000 Hardener (Part B) with the ½ gallon of E1000 Base (Part A) in a separate container.  Power agitation is recommended, however, manual stirring may be used if care is taken to accomplish thorough mixing.  Stir for 1-2 minutes until a uniform color is obtained.  Be sure to scrape sides and bottom of container.  Mix catalyzed resin with sand supplied in the 5 gallon container.  Mix material with a slow speed (400-600 RPM) power drill using a dry wall mud mixing blade or Jiffy mixer.  Mix for approximately 3-4 minutes until a uniform blend is achieved.  For large batches, use paddle type mortar mixer. Improper mixing may result in product failure.

For best mixing results and proper blending of parts A and B, recommend a Jiffy Mixer style drill mixer.

Use of an improper drill mixer can result in streaking of the color because the pigment has not been thoroughly blended.  It can also create curing problems if the hardener also called activator (Part B) is not thoroughly blended with the resin (Part A) which can cause some areas on your floor to remain soft and not harden properly.  DO NOT USE A PAINT MIXER.  Many mixing problems described above can be traced back to using a paint mixer..  DO NOT HAND MIX as this approach can also result in the same problems as using a paint mixer.

APPLICATION Once mixed, immediately put the E1000 K10-S2 Epoxy Patch over the “tacky” primed surface and start hand troweling into place.  Apply pressure to “compact” material into a dense monolithic topping. Do not “over-trowel” material.  Working time of batch is approximate 15-20 minutes at 75°F. Machine trowel or screed may also be used.

CURE TIME E1000 K10-S2 Epoxy Patch will harden sufficiently for light foot traffic in 4-6 hours and vehicular traffic in 24-36 hours at 75°F.  Full cure is 5 days at 75°F.

COVERAGE K10-S2 Epoxy Mortar (Horizontal Applications) – Each 5 gallon kit will cover 30 sq. ft. @ 1/8” and 15 sq. ft. @ ¼” thickness or .3125 cubic feet.

SEALER COAT For best result it is recommended PC-1000 K10-S2 Epoxy Patch be sealed with an Epoxy Top Coat.

CLEAN UP Clean up immediately with SA-17 Clean Up Thinner or S-74 Thinner.  These clean up solvents are flammable.  Keep away from all sources of ignition.

CAUTIONS E1000 Epoxy is not a fire hazard; the flash point is 300°F.  However, under conditions of fire, it will burn and release potentially toxic fumes.  The Base portion is relatively inert physiologically.  The Hardener is corrosive and contains amines and related materials.  These can cause irritation and possible chemical burns to the skin and eyes.  This is also true for mixtures of Base and Hardener. The Hardener (Part B) and mixtures of Base (Part A) with Hardener (Part B) can cause eye and skin burns as well as allergic reactions.  The use of goggles, fresh air masks or NIOSH approved respirators, protective skin cream and protective clothing is a recommended standard practice when spraying coatings. This product is sold without warranty as to performance expressed or implied.  Users are urged to make their own tests to determine the suitability for their particular conditions.

SEE MATERIAL SAFETY DATA SHEET FOR FULL SAFETY PRECAUTIONS.  FOR PROFESSIONAL AND INDUSTRIAL USE ONLY  KEEP AWAY FROM CHILDREN.  NOT FOR RESIDENTIAL USE NOTICE TO BUYER: DISCLAIMER OF WARRANTIES AND

LIMITATIONS ON OUR LIABILITY We warrant that our products are manufactured to strict quality assurance specifications and that the information supplied by us is accurate to the best of our knowledge. Such information supplied about our products is not a representation or a warranty. It is supplied on the condition that you shall make your own tests to determine the suitability of our product for your particular purpose. Any use or application other than recommended herein is the sole responsibility of the user. Listed physical properties are typical and should not be construed as specifications.

NO WARRANTY IS MADE, EXPRESSED OR IMPLIED, REGARDING SUCH OTHER INFORMATION, THE DATA ON WHICH IT IS BASED, OR THE RESULTS YOU WILL OBTAIN FROM ITS USE. N0 WARRANTY IS MADE, EXPRESSED OR IMPLIED, THAT OUR PRODUCT SHALL BE MERCHANTABLE OR THAT OUR PRODUCT SHALL BE FIT FOR ANY PARTICULAR PURPOSE. NO WARRANTY IS MADE THAT THE USE OF SUCH INFORMATION OR OUR PRODUCT WILL NOT INFRINGE UPON ANY PATENT.

We shall have no liability for incidental or consequential damages, direct or indirect. Our liability is limited to the net selling price of our product or the replacement of our product, at our option. Acceptance of delivery of our product means that you have accepted the terms of this warranty whether or not purchase orders or other documents state terms that vary from this warranty. No representative is authorized to make any representation or warranty or assume any other liability on our behalf with any sale of our products. Our products contain chemicals that may CAUSE SERIOUS PHYSICAL INJURY. BEFORE USING, READ THE SAFETY DATA SHEET AND FOLLOW THE PRECAUTIONS TO PREVENT BODILY HARM.