HyperFLEX Quick Cure Low Temp Epoxy

Adhesion350 psi @elcometer (concrete failure, no delamination

SPECIFICATIONS
Solids	By Weight 100%   By Volume 100%
VOC	<0 g/L
Colors	Clear + 14 colors.  See color chart. Pigment sold separately.  Can buy pre-pigmented special order for 60 gallons or more
Recommended Film Thickness	10 – 16 mils
Coverage per Gallon	100-160 sq’/gal.
Packaging	2 gallon kit, 10 gallon kit
Mix Ratio	1:1 by volume (2 gal kit = 1 gal part A & 1 gal part B)
Self Life	12 months in unopened container
Finish	High gloss 60-90 at 60 degrees
Abrasion Resistance	Taber abrasion CS-17 calibrase wheel with 1000g total load & 500 cycles= 36 mg loss
Adhesion	400 psi @elcometer (concrete failure, no delamination)
Viscosity	1,800 centipose typical
Impact	Gardner Impact, direct & reverse= 50 in/.lb. (passed)
Tensile Elongation	150% @ASTM D-638
Tear Strength (lb/in)	236 @ASTM D-624
Tensile Strength	2,450 psi @ASTM D638
Hardness	Shore D=80

CURE SCHEDULE

Pot Life	15-20 minutes
Gel Time	10 minutes
Recoat or topcoat	2 hours
Light foot traffic	2-3 hours
Full cure (heavy traffic)	5 days

APPLICATION TEMPERATURE: 45-90 degrees F with relative humidity below 85%

CHEMICAL RESISTANCE	RATING
Acetic acid 5%	L
Xylene	L
Mek	L
Gasoline	R
Urea	R
skydrol	R
Ethyl Gylcol	R
50% sodium hydroxide	R
20% sulfuric acid	R
Bleach	L
15% Hydrochloric Acid	R
10% Nitric Acid	R

Rating key:  – R recommended for continous service L – Limited recommendation, occasional spills

MIXING AND APPLICATION INSTRUCTIONS

PRODUCT STORAGE: Product must be stored in an area that will bring the product to room temperature prior to using. Continuous storage should be between 60 and 90 degree F. Keep from freezing

SUBSTRATE PREPARATION: Preparation methods may vary depending on the system being applied. For a complete system thickness that is higher than 10 mils dry, a fine brush blast (shot blast), is recommended. To assure a trouble free bond, all dust, oil, dirt, foreign contaminants and laitance must be removed. It is recommended to perform a moisture test to determine that the concrete has an appropriate vapor barrier. This can be done by placing a 4’X4’ plastic sheet on the substrate and taping down the edges. Once 24 hours has passed, and the substrate is still dry below the plastic sheet, then the substrate does not show signs of eventual hydrostatic pressure problems that may later cause disbonding. This test does not guarantee, however, that there may not be future hydrostatic pressure issues in the future.

Optional:  To reduce chance of concrete outgassing or enhance color saturation, recommend E5015 Water Based Epoxy comes in 20 colors to match topcoat.  For quick recoat, one day day project OR application in damp conditions recommend E155CL Epoxy Clear Primer with recoat in 30 min – 1-1/2 hour for 100% solids topcoats and application over damp or moist concrete.

PRODUCT MIXING: This product has a one to one mix ratio by volume-merely mix 1 gallon of part A with 1 gallon of part B. After the two parts are combined, mix well with slow speed mixing equipment until the material is thoroughly mixed and streak free. Avoid whipping air into the coating. Improper mixing may result in product failure. When pigmenting the product (ex. making a 2 gallon batch), pour 1 gallon of Part B into a measuring/mixing bucket, then add the desired amount of pigment into the Part B and mix until blended. Then add the part A up to the 2 gallon mark and mix and blend very well until material is thoroughly mixed and streak free.

Pour the HyperFEX out on the floor immediately after mixing and do not let the HyperFLEX sit in the bucket.  Leaving it in the bucket for as little as a minute or two can shorten the pot life by half or more.

When using HyperFLEX as a basecoat for a flake/chip or quartz granule system where more time is required to broadcast, can slow down the curing process and allow up to 10 minutes of working time by adding no more than 5 oz of solvent per gallon of HyperFLEX (Can use Acetone, MEK or Xylene).  Xylene will give you best results and longest working time improvement.  Using solvent will also pushback the recoat window by about 1 hour. Improper mixing may result in product failure.

For best mixing results and proper blending of parts A and B, recommend a Jiffy Mixer style drill mixer.

Use of an improper drill mixer can result in streaking of the color because the pigment has not been thoroughly blended.  It can also create curing problems if the hardener also called activator (Part B) is not thoroughly blended with the resin (Part A) which can cause some areas on your floor to remain soft and not harden properly.  DO NOT USE A PAINT MIXER.  Many mixing problems described above can be traced back to using a paint mixer..  DO NOT HAND MIX as this approach can also result in the same problems as using a paint mixer.

Product Application: HyperFLEX can be used as flexible membrane, a crack and joint filler, and as a base coat for rolled coats or broadcast floors. When being used to fill in joints and cracks, make a small batch first, then add fumed silica such as Aerosil or Cabosil until you achieve your desired thickness. In a mass form, the product cures very quickly, you have 10 minutes to install it. It’s recommended to make small batches.

When the product is being used a flexible membrane, it’s recommended to be installed at 90 sq.ft. per gallon without pigment, clear only. Because this product cures fast and work time is limited, it’s recommended to coat smaller sections at a time. The ideal method of installation is to immediately pour out the ribbon of material, use a squeegee to squeegee out the product, then have another installer immediately following to back roll. This product can be applied using a notched, or serrated squeegee, then back rolled with a ¾” nap roller to maintain appropriate thickness.

When using HyperFLEX as a base coat for a full broadcast system, once the product has been squeegeed and back rolled, immediately broadcast the aggregate into the floor. Again, in a mass form, the product cures very rapidly, once mixing is complete, pour the product onto the concrete to begin the installation process. Maintain temperatures within the recommended ranges during the application and curing process. It is best to maintain a wet edge to avoid roller marks.

Watch the following video where HyperFLEX EPOXY APPLIED TO WOOD FLOOR is applied to a wood floor.  2nd video of HyperFLEX APPLIED TO CONCRETE FLOOR.

RECOAT OR TOPCOATING:  Installing multiple coats of this product is acceptable. If recoating this product, be sure that the product is fully cured before recoating. Refer to the cure schedule as a guideline to follow, however it is best to test the coating before recoating or topcoating. This is done by pressing your thumb on the coating to ensure a fingerprint impression is not visible. If there is no impression visible, then coating the floor can be done. Note, colder temperatures require longer cure times before product can be recoated. Prior to coating the floor, make sure there are no contaminants exist. If contaminants or a blush exists, remove with a standard detergent cleaner and ensure floor is clean and dry prior to coating. It is recommended to degloss the previous floor prior to coating to ensure a trouble free bond.

Due to the very fast setting of the HyperFLEX, recoat window is short, and can recoat in 1 to 2 hours (use thumb test to confirm it is tack free).  Do NOT wait longer as it will become too hard and after 4 to 5 hours may have to sand it for proper recoat adhesion.

CLEANUP/FLOOR CLEANING:Use solvents for cleanup. When cleaning the floor, CAUTION! Some cleaners may affect the color of the installed floor. Test each cleaner used in a small area, ensuring no damage occurs. Restrict the use of the floor to light traffic and non-harsh chemicals until the floor is fully cured, refer to the cure schedule. Allow the floor to remain completely dry during the curing process.

RESTRICTIONS: Restrict the use of the floor to light traffic and non-harsh chemicals until the coating is fully cured (see technical data under full cure). It is best to let the floor remain dry for the full cure cycle. Dependent on actual complete system application, surface may be slippery, especially when wet or contaminated; keep surface clean and dry.

LIMITATIONS:

• Colors or gloss may be affected by high humidity, low temperatures, chemical exposure, or exposure to lighting such as sodium vapor lights.
• For best results use a 3/4” nap roller
• Slab on grade requires moisture barrier
• Substrate temperature must be 5°F above dew point
• All new concrete must be cured for at least 30 days
• Physical properties are typical values and not specifications
• Tire contact may cause staining or discoloration (long term parked vehicles)
• Colors may vary from batch to batch, therefore use only product from the same batch for an entire job.

NOTICE TO BUYER: DISCLAIMER OF WARRANTIES AND LIMITATIONS ON OUR LIABILITYFloorguard Products® warrants that our products are manufactured to strict quality assurance specifications and that the information supplied by us is accurate to the best of our knowledge. Such information supplied about our products is not a representation or a warranty. It is supplied on the condition that you shall make your own tests to determine suitability of our product for your particular purpose. Listed physical properties are typical and should not be construed as specifications. NO WARRANTY IS MADE, EXPRESSED OR IMPLIED, REGARDING SUCH OTHER IFNORMATION, THE DATA ON WHICH IT IS BASED, OR THE RESULTS YOU WILL OBTAIN FROM ITS USE. NO WARRANTY IS MADE, EXPRESSED OR IMPLIED, THAT OUR PRODUCT SHALL BE MERCHANTABLE OR THAT OUR PRODUCT SHALL BE FIT FOR ANY PARTICULAR PURPOSE. NO WARRANTY IS MADE THAT THE USE OF SUCH INFORMATION OR OUR PRODUCT WILL NOT INFRINGE UPON ANY PATENT. We shall have no liability for incidental or consequential damages, direct or indirect. Our liability is limited to the net selling price of our product or the replacement of our product, at our option. Acceptance of delivery of our product means that you have accepted the terms of this warranty whether or not purchase orders or other documents state terms that vary from this warranty. No representative is authorized to make any representation or warranty or assume any other liability on our behalf with any sale of our products. Our products contain chemicals that may CAUSE SERIOUS PHYSICAL INJURY. BEFORE USING, READ THE MATERIAL SAFETY DATA SHEET AND FOLLOW ALL PRECAUTIONS TO PREVENT BODILY HARM.