Bio-Dur E560 Epoxy Coating for Above Or Below Water Application | Heavy Duty | High Build 30-40 mils DFT One Coat | 100% Solids
Starting at $75.00
- Anticorrosive Coating: Splash zone, excellent abrasion resistance above or below water
- Marine and Offshore: heavy duty repair and sealing compound in wet environments
- Repair Compound: patching, leak sealing, etc. above and below water on steel and concrete substrates
- Wastewater: Reinforces, smooths and protects concrete exposed to chemical or municipal waste
Overview
- Description
- Additional Information
- Specs
- Coverage Rate
- Cure
- Application
- Gallery
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Bio-Dur E560 Epoxy Coating for Above Or Below Water Application | Heavy Duty | High Build 30-40 mils DFT One Coat | 100% Solids
High build, solvent free epoxy coating for use as a barrier coat in heavy duty service applications. 1:1 mix by volume and up to 30-40 mils DFT (dry film thickness) single coat application creates an easy to apply, field friendly solution for difficult coating applications. Based on a unique blend of epoxy polymers and aliphatic curing agents, Bio-Dur 560 can be applied in high humidity, on wet surfaces, and even underwater by pad application and cures with no blushing or other ill-effects. Material ships non-hazardous for easy ground or air transport and quick delivery.
The Bio-Dur E560 is a general purpose industrial coating that can be applied to multiple substrates including concrete, steel, wet surfaces and underwater repairs.
Once applied to wet surface, product can be submerged and cured under water. NOTE- product cannot sustain wave movement until fully cured!
Bio-Dur E560 comes in a variety of kit sizes and twin cartridge kits. 2 pint kit, 2 quart kit, 1 gallon kit and 2 gallon kit and for easier application in 300 ml x 300ml twin cartridge kits and 750 ml x 750 ml cartridge kits.
Where is Bio-Dur E560 typically used?
- Above Water Projects
- Under Water Projects
- Wet Environment
- Marinas
- Docks
- Sea Walls
- Pool
- Welding Areas
- Submarine
- Pipeline Coating
- Tank Maintennce
- Industrial Floor Coating
- Marine Repair
Why Bio-Dur E560?
- Anticorrosive Coating: Splash zone, excellent abrasion resistance above or below water
- Marine and Offshore: heavy duty repair and sealing compound in wet environments
- Repair Compound: patching, leak sealing, etc. above and below water on steel and concrete substrates
- Wastewater: Reinforces, smooths and protects concrete exposed to chemical or municipal waste
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What is the Bio-Dur E560 used for?
Bio-Dur E560 is 100% solids, solvent-free epoxy coatings designed for above or below water applications, including:
- Pools, fountains, and water features
- Marine structures and splash zones
- Wastewater tanks and clarifiers
- Steel, concrete, and masonry repair
- Leak sealing and structural reinforcement
The Bio-Dur E561 is used as a barrier coat in heavy duty service applications.
Can these coatings really be applied underwater?
Yes this product is specifically formulated to:
- Bond to wet or submerged surfaces
- Cure underwater without washing off
They can even be submerged immediately after application, though they should not be exposed to heavy wave action until cured.
Are these coatings VOC-free and safe for enclosed areas?
Yes. All three are:
- 100% solids
- VOC-free (or essentially zero VOC)
- Solvent-free formulations
This makes them safer for confined spaces and environmentally sensitive areas.
How thick should these coatings be applied?
Typical application thickness:
- 30–40 mils DFT (dry film thickness)
- High-build, often one-coat systems
The E561 can be applied up to 40-60 mils DFT (dry film thickness). For help with product selection for YOUR project reach out to us at 630-675-4509 or [email protected]
Key Differences: E560 vs E561 vs E563
What is the difference between E560, E561, and E563?
The main differences come down to viscosity and cure speed:
- E560 → Standard viscosity, versatile, general-purpose
- E561 → Thicker “paste-like” consistency for higher build applications
- E563 → Fast-curing version for rapid return-to-service
When should I use E560?
Use E560 when you need:
- A balanced, brushable/rollable coating
- Standard working time (~40 min pot life)
- General underwater or above-water protection
It’s the most versatile, all-purpose option.
When should I use E561?
Use E561 when:
- You need a thicker, non-sag material
- Working on vertical or overhead surfaces
- Performing patching, filling, or fairing
It has a higher viscosity (“light paste”) consistency, making it ideal for build-up repairs.
When should I use E563 (quick cure)?
Use E563 when:
- You need fast turnaround or emergency repairs
- Downtime must be minimized
- Cold temperatures are slowing cure times
It has:
- Shorter pot life (~20 minutes)
- Much faster service times (as fast as ~3 hours light service)
Which product cures the fastest?
E563 cures the fastest, followed by E560/E561.
- E563 → Rapid cure (hours)
- E560/E561 → Standard cure (14–72 hours depending on service level)
Which product is best for large coating projects?
E560 is typically preferred for:
- Large surface areas
- Roller or spray applications
- Standard cure timelines
It offers the best balance of workability and performance.
Performance & Application Questions
How long do these coatings last underwater?
When properly applied, these coatings provide:
- Long-term corrosion protection
- High abrasion resistance
- Chemical resistance in harsh environments
They are designed for permanent protection in aggressive conditions, including wastewater and marine exposure.
What is the pot life and working time?
- E560 / E561 → ~40 minutes at 77°F
- E563 → ~20 minutes at 77°F
Higher temperatures will reduce working time significantly.
How soon can the surface be put back into service?
- E563 → As little as a few hours (light service)
- E560 / E561 → ~14 hours light service, ~72 hours heavy service
Can these coatings handle chemical exposure?
Yes. They are commonly used in:
- Wastewater environments
- Industrial tanks
- Chemical exposure areas
They provide strong resistance to corrosion, abrasion, and chemicals.
Do I need a primer?
In most cases, no primer is required because:
- These epoxies are designed to bond directly to properly prepared substrates
- They can adhere to wet surfaces
However, surface prep is critical for performance.
Can I apply these coatings in cold or hot temperatures?
Yes, typical application range:
- 45°F to 110°F
For cold environments, E563 is often preferred due to faster curing.
Buying & Selection Questions (SEO Gold)
Which Bio-Dur product should I choose?
- Choose E560 → for general-purpose coating projects
- Choose E561 → for thick repairs, vertical surfaces, or filling voids
- Choose E563 → for fast-track jobs and quick return-to-service
Are these coatings good for pools and fountains?
Yes—these are excellent for:
- Concrete pools
- Decorative fountains
- Water containment systems
They provide a seamless, waterproof, and durable barrier.
| Weight | N/A |
|---|---|
| Size | 1 Gallon Kit, 2 Gallon Kit, 2 Pint Kit, 2 Quart Kit, 300x300 Cartridge, 750x750 Cartridge |
| Surface Applied To | Block, Brick, Cement, Ceramic, Concrete, Linoleum, Masonry, Metal, Plastic, Porcelean, Rubber, Steel, Tile, Vinyl, Wood |
| Manufacturer | |
| Color | Black, Haze Gray, White, Safety Yellow, Safety Red, Green, Light Gray, Orange, Red, Blue |
SPECIFICATIONS |
|
|---|---|
| Composition | Epoxy/ Aliphatic Polyamines |
| Pigmentation | Colored/Inert/Kevlar Fiber reinforced |
| Mixed Density | 1.4 g/ ml3 |
| Colors | Standard Colors- Black, White, Grey, Etc. |
| Finish/ Gloss | High Gloss |
| Flash Point | >200F |
| Solids by Volume | 100% VOC Free |
| Thinner | Not Needed |
| Cleaner | MEK or Lacquer Thinner |
| Pot Life | 20 minutes @ 70F |
| Mixing Ratio by Volume | 1:1 |
| Pot Life | 40 minutes at 77F |
| Induction Time | Not needed, apply immediately after mixing |
| Application Method | Brush, Roller, Pad, Heated plural airless spray |
| Recommended Application Thickness | 30-40 mils |
| Spreading Rate/ Gal | 53 sq ftr / gallon @ 30 mils, 40 sq ft/ gal @ 40 mils |
| Dry Time, Dust Free | 4 hours @ 77F (25c) |
| Dry Time, Service | 14 hours @ 77F Light Service, 72 hours @ 77F heavy duty |
| Maximum Overcoat Window | 72 hours at 77F |
| Application Temperature | 45F - 110F |
| Shelf Life | 24 months |
| Storage Conditions | Sealed, stored in protected environment avoiding direct sunlight exposure |
| Gel Time | 60 minutes |
| Hardness | 84 Shore D |
| Adhesion to Steel | 3,500+ psi (Dry Surface), 2,000+ psi (Wet Surface) ASTM D4541 |
| Compression Properties | 7,400 psi (25C) ASTM D695 |
| Taber Abrasion | 34.0 mg/ 1,000 cycles @ ASTM D4060 |
| Water Permeability | 1.87 x 10-7 g/h/m/Pa @ ASTM D1653 |
Recommend Application Thickness is 40-60 mils but can range due to specific project. Text Chat or Call us for questions about your project 630-675-4509.
53 sq ft/ gallon @30 mils
40 sq ft/ gallon @40 mils
CURE SCHEDULE
| Pot Life | 40 minutes at 77F |
| Dry Time, Dust Free | 4 hours @ 77F |
| Light Duty | 14 hours @ 77F |
| Heavy Duty | 72 hours @ 77F |
APPLICATION TEMPERATURE: 45- 110 degrees F
Product Use Instructions
Surface Preparation
Concrete: Surfaces should be allowed to cure for a minimum of 20 days before coating. Excessive weak surface laitance must be removed by either acid etching or abrasive sweeping before coating. Aged, uncoated concrete surfaces are best prepared by abrasive sweeping. Contamination by oil or grease should be removed with an industrial degreaser before abrasive blasting or acid etching.
Steel: Most commonly used with fiber reinforced polymers (FRP) for structural reinforcement and sealing. When used with carbon fiber, it is recommended to apply an initial non-conductive seal coating or fiberglass layer to insulate the steel from possible cathodic effects. Prepare steel by abrasive blasting to SSPC-SP10, "Near White Blast" with a 2-4 mil anchor profile. Small areas may be prepared using mechanical tools such as needle scalers or abrasive discs.
Below Water: Remove marine biological settlement and corrosion by high pressure water jetting with or without abrasive. Conventional air/ abrasive blasting works well at shallow depths however efficiency falls off sharply below 10 feet. Hand held power tools such as needle guns or grinders can give good results in small areas. Apply within 45 minutes after surface preparation to minimize rusting or resettlement of biological fouling which interferes with adhesion.
Mixing Procedures.
This material is a two component product, premeasured to produce the desired kit size once part A and B are mixed. For small kits, a Jiffy type mixer with a high torque motor is recommended for proper blending. Pour the curing agent into the base and mix for about 1 minute, taking care to reach all corners and walls to eliminate unmixed material. Unmixed material will never harden. Material may immediately be used.
For larger areas, applications by heated plural spray should use the following equipment setup:
Mix ratio: 1/1 by volume
Fluid Pressure: 2,500 psi
Fluid Temp: 130-140F
Tip Size: .029"
Note: Pot life and reaction time is heavily depending on temperature. As a general guide, every 18F above 77F will half pot life and cure time.
APPLICATION
Bio-Dur E560 may be immersed in fresh or salt water immediately after application. I twill cure to a hard film within 24 hours and is suitable for traffic after this time. Allow at least three (3) days at 77°F before subjecting to aggressive chemical service from industrial solvents and similar materials.
Once applied to wet surface, product can be submerged and cured under water. NOTE- product cannot sustain wave movement until fully cured!
Safety: This is a hazardous material if misused. Read and understand the Safety Data Sheets (SDS's) before use
Warranty Disclaimer: The technical data given herein has been compiled for your help and guidance. It is based upon our experience and knowledge however, as we have no control over the use to which this information is put, no warranty, express or implied, is intended or given. We assume no responsibility whatsoever for coverage, performance, or damages, including injuries resulting from use of this information or products recommended herein.
Square Footage Calculator
Estimate the Right Amount for Your Project
Use the calculator to determine your total project square footage. Once you have your measurements, compare the result to the product coverage rate listed on this page to estimate how much material you'll need for complete coverage.
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Estimate Product Quantity
Use your results to calculate how much product your project requires.
Plan With Confidence
Add a waste percentage to account for surface texture and application conditions.
Coverage estimates are provided as a general guide. Actual product usage may vary based on surface condition, porosity, application method, and project requirements.
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